KEY FEATURES OF SPECTRALLY X1
Spectrally X1 Inline is a next-generation device that sets new standards in industrial process monitoring. Leveraging Raman spectroscopy and state-of-the-art integration technologies, it enables real-time chemical analysis, supporting process optimization, quality control, and increased production efficiency.
Applications – Broad Industrial Reach
Chemical and Petrochemical Industries
Analysis of multi-component reactions such as polymerization, polycondensation, and the production of silicones, resins, and adhesives.
Food and Cosmetics Industries
Quality control of ingredients, monitoring the composition of raw materials and finished products, such as edible oils, creams, and perfumes. Monitoring mixing processes, including product aging control.
Universal Features Across Industrial Chemistry:
- Optimization in flow reactors.
- Continuous performance monitoring eliminates downtime.
- Tracks the progression of chemical reactions, including concentration changes of substrates and products over time.
- Provides reaction dynamics insights, enabling proactive adjustments to prevent errors, thereby supporting process optimization.
User Benefits – Comprehensive Process Support
- Minimized Downtime: Continuous monitoring reduces the risk of extended production halts, such as cleaning reactors after process failures.
- Real-Time Process Parameter Adjustments: Enhances operational efficiency.
- Precise Chemical Process Control: Leads to savings in raw materials and energy.
- Substrate Quality Verification: Ensures optimal input for production.
- Accurate Substrate Dosage Control: Monitors quantity, sequence, and timing of substrate addition to processes.
- Error Reduction: Minimizes human error.
- Improved Consistency: Enhances uniformity and repeatability in production.
- Cost Optimization: Enables the use of more affordable substrate alternatives.
| specification For Advanced Users | |
|---|---|
| Laser: | Wavelengths tailored to applications: 532 nm, 680 nm, 785 nm, or 1064 nm. |
| Optical output power: Adjustable from 20 mW to 500 mW, depending on the laser source type. | |
| Operating Conditions: | Ambient temperature: 5°C to +35°C |
| Humidity: Up to 95% | |
| Power and Communication: | Power supply: 230V AC (optional 12V DC) |
| Interfaces: Ethernet, Wi-Fi, RS485, Modbus. | |
| Certifications: | Optional ATEX certification for explosion-hazard zones |
| CE-certified | |
| Materials Used: | Spectrally Probe: 316L stainless steel |
| Base Unit: Hermetically sealed aluminum housing | |