Manufacturer of specialty chemicals

Client profile

Producer of Specialty Chemicals. Engaged in international activities. A company in the chemical manufacturing industry. The main market for services is the European Union

Client problem

The problem is the lack of objective methods for controlling the quality of mixed products, and the wait for laboratory test results is lengthy. The current method is based on subjective supervision – observations by a qualified employee. In this case, the process is unpredictable and it is difficult to estimate its duration. There is a risk of human error and it is difficult to maintain the same high quality of the product. Risk of losses resulting from mixing, over-mixing has negative effects on the product.

Our solution

Innovative device Spectrally X1 equipped with a fiber optic probe (Raman Probe)  for real-time measurement. The probe enables continuous monitoring of the mixing process of substances. Time and cost savings due to the elimination of human factors through the automation of the measurement process. Objective chemical analysis with results available here and now.

Benefits of using Spectrally Lab software

Time savings:

Time savings in product production.

Eliminating errors from subjective measurements:

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Freeing up human resources:

Savings resulting from the automation of the process.

Obtaining more process information:

 Receiving accurate measurement data of chemical substances in real-time.

Reducing the number of complaints:

Improved quality control and measurement accuracy lead to a reduction in the number of complaints and product returns.

Better production planning:

Improved planning and management of production resulting in greater operational efficiency.

Objective process data in real time - elimination of errors resulting from measurements conducted subjectively by humans.

Objective process data in real time - elimination of errors resulting from measurements conducted subjectively by humans.

Shortened mixing time
0 %
Less energy consumption
0 %

Stages of implementing our services

Stage 1

Customer needs analysis (audit)

understand your needs; personalized measurement solutions; on-site assessments to gain a local perspective

Stage 2

Feasibility study and offer

determination: inline, online, offline, or a combination thereof; tests on client samples if necessary; implementation plan; ends with offer proposals

Stage 3

Agreement and start of cooperation

formalization of terms; negotiation and signing of the contract; starting off the collaboration

Stage 4

Implementation

developing the system; testing and calibration at the client's site; staff training; ongoing supervision